I'm bringing up a new batch of custom PCBs with integrated ESP32-WROVER-E(M213EH6464PH3Q0) modules. I'm having a strange issue: I can't seem to erase (or, consequently, to write to) the onboard 8MiB flash. I don't think this is a board or connection problem, because I have two separate PCBs, both of which are known to be working correctly with older ESP32-WROVER modules with 4MiB flash, and both of which have the same problem now with the -E chip.
When I try to program with "idf.py flash", I get the following:
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Connecting........
Chip is ESP32-D0WD-V3 (revision 3)
Features: WiFi, BT, Dual Core, 240MHz, VRef calibration in efuse, Coding Scheme None
Crystal is 40MHz
MAC: 48:55:19:b5:43:78
Uploading stub...
Running stub...
Stub running...
Changing baud rate to 460800
Changed.
Configuring flash size...
Flash will be erased from 0x00001000 to 0x00007fff...
Flash will be erased from 0x00010000 to 0x00039fff...
Flash will be erased from 0x00008000 to 0x00008fff...
Compressed 25440 bytes to 15916...
Writing at 0x00001000... (100 %)
Wrote 25440 bytes (15916 compressed) at 0x00001000 in 0.4 seconds (effective 458.2 kbit/s)...
File md5: dcb7d93b7e4eeb18452368ec967ed2db
Flash md5: 4c03feeb3298a10ad0ea93ed8c09925b
MD5 of 0xFF is 281039d6031a5a11af6c530e21de18d6
A fatal error occurred: MD5 of file does not match data in flash!
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me@mypc:~/projects/hello_world$ esptool.py -p /dev/ttyUSB0 read_flash 0x1000 0x7000 flash.img
esptool.py v3.3-dev
Serial port /dev/ttyUSB0
Connecting...................
Detecting chip type... Unsupported detection protocol, switching and trying again...
Connecting...
Detecting chip type... ESP32
Chip is ESP32-D0WD-V3 (revision 3)
Features: WiFi, BT, Dual Core, 240MHz, VRef calibration in efuse, Coding Scheme None
Crystal is 40MHz
MAC: 48:55:19:b5:43:78
Uploading stub...
Running stub...
Stub running...
28672 (100 %)
28672 (100 %)
Read 28672 bytes at 0x1000 in 2.6 seconds (87.5 kbit/s)...
Hard resetting via RTS pin...
me@mypc:~/projects/hello_world$ hexdump -C flash.img
00000000 e9 02 02 00 74 f5 09 40 ee 00 00 00 00 00 00 00 |....t..@........|
00000010 00 00 00 00 00 00 00 01 a4 eb ff 3f 04 00 00 00 |...........?....|
00000020 08 c0 fe 3f 00 f0 09 40 b0 0c 00 00 f8 20 f4 3f |...?...@..... .?|
00000030 f8 30 f4 3f 36 41 00 91 fd ff c0 20 00 88 09 80 |.0.?6A..... ....|
00000040 80 24 56 48 ff 91 fa ff c0 20 00 88 09 80 80 24 |.$VH..... .....$|
00000050 56 48 ff 1d f0 00 00 00 10 20 f4 3f 00 20 f4 3f |VH....... .?. .?|
00000060 00 00 00 08 36 41 00 e5 fc ff 21 fb ff 0c 08 c0 |....6A....!.....|
00000070 20 00 89 02 91 fb ff 81 f9 ff c0 20 00 92 68 00 | .......... ..h.|
00000080 c0 20 00 98 08 56 79 ff c0 20 00 88 02 7c f2 80 |. ...Vy.. ...|..|
...
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me@mypc:~/projects/hello_world$ esptool.py -p /dev/ttyUSB0 erase_flash
esptool.py v3.3-dev
Serial port /dev/ttyUSB0
Connecting...
Detecting chip type... Unsupported detection protocol, switching and trying again...
Connecting...
Detecting chip type... ESP32
Chip is ESP32-D0WD-V3 (revision 3)
Features: WiFi, BT, Dual Core, 240MHz, VRef calibration in efuse, Coding Scheme None
Crystal is 40MHz
MAC: 48:55:19:b5:43:78
Stub is already running. No upload is necessary.
Erasing flash (this may take a while)...
Chip erase completed successfully in 0.0s
Hard resetting via RTS pin...
I checked the flash status registers (with "esptool.py read_flash_status --bytes 3"). The value is 0x200200. From the GD25Q64C datasheet, I can see that this means the QE bit is set to 1 (QSPI mode) which disables the WP# signal. (So the WP#/IO2 pin is IO2, not a write protect input, so the issue should not be a bad signal on this pin.)
So I'm at a loss why I can't successfully erase the flash (and why I consequently can't write to it).
More exact details:
Module: ESP32-WROVER-E(M213EH6464PH3Q0) purchased from Mouser (Mouser part number 356-ESP32WRVE26464PC). (I.e., this is a reputable distributor and I have no concerns about a counterfeit part.)
Board: two custom PCBs, both of which are proven designs that work well with older ESP32-WROVER modules with 4MiB flash.
Software: esp-idf from GitHub, have tried several versions, the latest being the current master (commit f5bc4718f4d662f696bf51d6daccbc0e79fb53a8).
Can anyone offer any suggestions on what the problem might be, and/or how I might troubleshoot further?
Thanks, best regards, and Happy Holidays!